HEAVY INDUSTRIAL WELDING & FABRICATION | 24/7 EMERGENCY RESPONSE: (251) 776-4337
AWS D1.1 Structural
Robotic Automation
Heavy Plate Fab
ASME Code Shop

Heavy Industrial Welding & Custom Fabrication

From Structural Beams to Exotic Alloy Pressure Vessels. The Backbone of American Industry.

ISO 9001:2015 Compliant
CWB W47.1 Certified
Heat Treatment (PWHT)
CWI Inspection
ISNetworld A-Rated

High-Capacity Capabilities

Precision Meets Brute Force.

At WeldingFabrication.com, we handle the projects others can't. With 50-ton overhead crane capacity and high-deposition sub-arc welding systems, we specialize in heavy weldments for mining, aerospace, and power generation. Our facility is equipped to handle carbon steel plate up to 6" thick, complex stainless weldments, and large-scale structural modification.

Whether it's Flux Core (FCAW) for deep penetration structural joints or Pulsed MIG (GMAW-P) for distortion-controlled sheet metal, our WPS library covers virtually every industrial metal application.

Industrial Welder

Welding Processes & Capabilities

Deploying the right metallurgy and method for superior joint integrity.

GMAW (MIG / MAG)

High-production welding for shop fabrication and manufacturing.

  • Pulsed Spray Transfer
  • Aluminum Push-Pull Systems
  • Short Circuit for Sheet Metal

GTAW (TIG)

Precision welding for critical root passes, aerospace, and sanitary tubing.

  • Exotic Alloys (Ti, Hastelloy)
  • AC/DC Aluminum Welding
  • X-Ray Quality Root Passes

FCAW (Flux Core)

Deep penetration welding for heavy structural steel and outdoor field repair.

  • Dual Shield (Gas Shielded)
  • Self-Shielded (Innershield)
  • AWS D1.1 / D1.5 Compliance

SMAW (Stick)

The standard for field maintenance, equipment repair, and pipe welding.

  • 6010 / 7018 Structural
  • Cast Iron Repair
  • Hardfacing Electrodes

SAW (Sub-Arc)

Automated high-deposition welding for long seams, beams, and tanks.

  • Massive Deposition Rates
  • Deep Penetration Butt Welds
  • Tractor & Column/Boom Systems

Robotic Cells

6-Axis Fanuc & Motoman robots for high-volume repeatable part production.

  • Consistent Weld Bead Profile
  • Production Run Efficiency
  • Touch Sensing & Seam Tracking
Hardfacing Bucket

Life Extension Services

Hardfacing & Wear Solutions

Heavy industry destroys equipment. We extend the life of your crushers, buckets, screens, and chutes using specialized hardfacing alloys. By applying Tungsten Carbide or Chromium Carbide overlays, we can increase component lifespan by 300-500%.

The Industrial Fabrication Lifecycle

From WPS development to final NDT, our process ensures code compliance and traceability.

01

WPS Development

Defining the Weld Procedure Specification.

  • Material Grade Selection
  • Filler Metal Matching
  • Joint Design & Geometry
02

Prep & Fit-Up

Precision beveling and tacking.

  • CNC Plasma/Oxy Cutting
  • Joint Cleaning & Grind
  • Dimensional Verification
03

Code Welding

Execution by certified welders.

  • Pre-Heat & Interpass Control
  • Multi-Pass Deposition
  • Distortion Mitigation
04

NDT & Turnover

Verifying integrity via Nondestructive Testing.

  • UT / MT / PT Inspection
  • Post Weld Heat Treat (PWHT)
  • Final QC Data Package

Certified Quality Control

We employ full-time AWS CWIs (Certified Welding Inspectors) to monitor quality in the shop and field. Our Quality Management System (QMS) is ISO 9001 aligned.

  • 100% Traceability on Materials
  • Positive Material Identification (PMI)
  • Confined Space Entry Rescue Teams
  • DISA Drug Testing Program
Quality Control Inspection

Ready to Weld?
Submit Your Prints.

Our estimating team can quote from PDF prints, CAD models, or perform site walks for field repair. We offer T&M rates for emergency repairs and fixed-bid for capital projects.

  • Engineering Assist Available
  • 24/7 Emergency Mobilization
  • Raw Material Sourcing Included